Scroll: one particle cloud, seven projects, each shape drawn from its own data
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Li-ion cathodes screenedDegradation Screening Index, Spearman ρ = 0.76 on 11 experimental cathodes; ChemRxiv preprint, under revision at PCCPCathodeAI →
0 mV
training RMSE on my own LMO cell datathree fitted DFN parameters; the unseen 2C voltage predicted within 17 mV; the 2C loss split 74 / 17 / 6 %LMO rate model →
0.0 %
wafer non-uniformity, down from 179.6 %root-caused as mass-transfer limited, fixed at the inlet, 14-run central composite design, Gaussian-process surrogateCVD reactor →
0.00 kcal/mol
per ion, [OMIM]⁺ bound at the nanotube wallall-atom NAMD, four imidazolium ionic liquids in a (15,15) tube; Structural Chemistry 2024Ionic liquids at CNT walls →
0.00 %
simulated ZnSe/CdTe efficiency, Cs₂BiAgI₆ ETLten electron-transport layers and nine contacts in a six-parameter design of experiments; two granted design registrationsSCAPS-1D cell →
0.00 W/m·K
cascade threshold in through-layer conductivity20-cell 4680 pack on COMSOL's validated propagation model; twelve one-hour studies; adiabatic stress test4680 pack →
0.00 s
saturating pulse on the patterned wafer, from 0.35 s blanketsupply rule within 25 % over AR 20–100; checked against measured ALD on 940 m² of powderALD chamber-to-feature model →
MS Chemical & Biomolecular Engineering · University of Pennsylvania · May 2027

Energy materials and process engineering, with models that survive being re-run.

Batteries and semiconductor processing. Designed experiments, capability statistics, and every number regenerated from raw data before it is believed. Seven projects, each with a live 3D page and an audit trail from claim to script. The particles behind this text are those seven projects' own data.

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Projects

One verified number per project. The rest is on the live page.

Every repository carries a docs/CLAIMS.md that traces each number on its README to the script and data file that produce it, a one-command reproduce script, and a page built with three.js from the project's own data. The thumbnails below are live: the same data as the hero, drag to orbit.

14 sfrom 0.35 s on a blanket wafer; 56× wall area

ALD chamber-to-feature model (OpenFOAM)

A 300 mm showerhead ALD chamber in OpenFOAM in which every wafer face runs its own feature-scale model of a 100 nm hole at aspect ratio 100, two-way coupled to the gas through a C++ boundary condition. The TMA pulse that saturates a blanket wafer, 0.35 s, leaves the 3D-NAND-like wafer with 56× the wall area 40.7× under-dosed; it saturates at 14.05 s, and a one-line supply rule, tpulse = 1.2 (1 + Awall/Awafer) N₀/(U c₀), holds within 25 % over aspect ratios 20 to 100 and a 20× range of TMA feed. The 1D hole model sits within 3 to 11 % of a converged ballistic reference (Argonne's Machball and the repository's own 3D voxel Monte Carlo solver, which agree within 2 %) and fits published PillarHall profiles; the rule puts a measured fluidized-bed ALD run on 940 m² of silica gel at 1.12× the supply limit. A 25-run central composite design (JMP response surface, R² 0.993) with Gaussian-process surrogates in MATLAB and scikit-learn (LOO R² 0.999) spans 51 to 97 % precursor utilization and finds a 12 % precursor saving per wafer at the same pulse time.

OpenFOAMC++ boundary conditionsJMPMATLABscikit-learn
ρ = 0.76on 11 experimental cathodes, p = 0.007

CathodeAI: structure-aware cathode screening

2,774 Materials Project electrodes through an eight-layer funnel. A three-descriptor Degradation Screening Index outranks volume strain alone (0.55) and the metal-identity heuristic it replaces, and puts 10 of 11 experimentally characterised cathodes on the correct side of the durable split. Sole author; ChemRxiv preprint, manuscript under revision at Phys. Chem. Chem. Phys.

Pythonpymatgenscikit-learnSHAP
26 mVtraining RMSE, three fitted parameters

LiMn₂O₄ half cell: PyBaMM rate model on my own data

Commercial LMO cells cycled on a Bio-Logic VMP-300, CV 0.1 to 0.3 mV/s and C/10 to 2C. A DFN model fitted on C/5 and C/2 only predicts the unseen 2C voltage within 17 mV and six CV peaks within 80 mV, then splits the 2C loss 74 / 17 / 6 % between ohmic, charge-transfer and diffusion terms. 58 automated tests.

PyBaMMSciPypytest
3.3 %from 179.6 %, 14-run CCD at 0.07 m/s

CVD reactor uniformity in COMSOL

300 mm showerhead reactor, 2D axisymmetric. The starved deposit was root-caused as mass-transfer limited (Da above 10) and fixed at the inlet: 10 to 150 mm gives 6.1 %. Gaussian-process surrogate with leave-one-out R² 0.944, 10,000-draw Monte Carlo on MFC and thermocouple tolerances, 3D model with asymmetric exhaust at 5.9 %.

COMSOLDOEGaussian processMonte Carlo
−8.75kcal mol⁻¹ per ion, [OMIM]⁺ at the wall

Ionic liquids at carbon nanotube walls

All-atom NAMD simulations of four imidazolium [BF₄] ionic liquids in a (15,15) nanotube: chain length sets orientation, binding and mobility. Co-author, Structural Chemistry 35, 1743–1753 (2024). The repository ships the 19,260-atom minimised structure the page renders.

NAMDOPLS-AAVMD
27.99 %simulated, Cs₂BiAgI₆ ETL, Ni contact

ZnSe/CdTe thin-film cell in SCAPS-1D

Ten electron-transport layers and nine back-contact metals in a six-parameter DOE; VOC 1.21 V, JSC 25.96 mA cm⁻², FF 89.3 %. Spiral panel architecture with 17.9 % more active area: two granted Indian design registrations, one utility application under review. Best Poster Award, 61st Annual Convention of Chemists.

SCAPS-1Ddrift-diffusiondevice physics
1.0 to 1.25W m⁻¹ K⁻¹ propagation threshold

4680 thermal-runaway propagation in COMSOL

A 20-cell 5s4p pack of 4680 cells built on COMSOL's validated propagation model: 25 Ah and 110 kJ per cell, 80 °C trigger. Twelve transient one-hour studies over base cooling from 0 to 2,000 W m⁻² K⁻¹ locate a sharp threshold in through-layer (radial) conductivity between 1.0 and 1.25 W m⁻¹ K⁻¹, show the threshold is a property of the cell rather than the cooling, and identify internal conduction as the controlling resistance. Reduced-order model and tested scaling analysis in the repository.

COMSOL Battery Design Modulereduced-order modelpytest
Toolkit

Modelling, measurement and the statistics that connect them.

OpenFOAM · C++ boundary conditionsCOMSOL Multiphysics · Battery Design ModulePyBaMMJMP · DOE and response surfacesPython · NumPy · pandas · scikit-learn · SciPy · SHAPDFT · Quantum ESPRESSOSCAPS-1DNAMD · VMDDOE · SPC · Cpk · Monte Carlo tolerance analysisAspen HYSYSMATLAB · LaTeX · Linux · HPCBio-Logic VMP-300 · CV · GCD
Chemical process intern, Lubrikote Specialities (2025)DOE and SPC on a die-casting release-agent line; high-temperature formulation, SOPs, KPI dashboards.
Process engineering intern, Lupin, GMP API plant (2023)Zero-liquid-discharge water reclamation, solvent-recovery distillation, HAZOP and permit-to-work audits.
Quality assurance intern, Britannia Industries (2023)Raw-material and in-process analytics under ISO 22000, ISO 9000 and HACCP.
Ongoing research, Rappé group (University of Pennsylvania)Berry-phase spontaneous polarization of MHy₂PbBr₄ computed at 5.6 µC cm⁻², within the 4.6 to 5.8 µC cm⁻² experimental range (DFT, Quantum ESPRESSO, collaboration with Oak Ridge CNMS).
Education and serviceUniversity of Pennsylvania, MS Chemical and Biomolecular Engineering, 2025 to 2027, GPA 3.45/4.0; Deputy Director to the President of GAPSA, Penn's graduate student government, which represents more than 12,000 students · Vellore Institute of Technology, B.Tech Chemical Engineering, 2021 to 2025, GPA 3.88/4.0.
Publications, patents, awards
Structural Chemistry 35, 1743–1753 (2024)Biswas R., Banerjee P., Kavathekar S. S., "Molecular dynamics studies on interfacial interactions between imidazolium-based ionic liquids and carbon nanotubes". doi 10.1007/s11224-024-02323-3
ChemRxiv preprint; under revision at Phys. Chem. Chem. Phys. (2026)Kavathekar S., CathodeAI: structure-aware degradation screening of lithium-ion cathodes. doi 10.26434/chemrxiv.15010709/v1
Design registrations, Government of India (co-inventor)Detachable Spiral Solar Panel, 434427-001 (granted Oct 2024); Dual-Layer Detachable Spiral Solar Panel, 459195-001 (granted May 2025); utility application on the fabrication method under review.
Best Poster Award61st Annual Convention of Chemists (ACC 2024), Indian Chemical Society.
Contact

Graduating May 2027. Open to process, cell and materials engineering roles. stg3719@seas.upenn.edu

Every project above has a repository with a reproduce script and a claims audit; the fastest way to check the work is to run it.